Based on Ultrasonic Additive Manufacturing (UAM), Fabrisonic launches ultra-high power Soniclayer X ̅ seam welder

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Introduction: Ultrasonic additive manufacturing technology is a technology that uses high-power ultrasonic energy, uses metal foil as raw material, and uses the heat generated by the vibration and friction between the metal layer and the layer to promote the mutual diffusion of metal atoms between the interface and form the interface solid-state physical metallurgical bond , So as to realize the additive manufacturing forming technology of metal strips layer by layer.

In recent years, this technology has developed rapidly abroad. Engineers have also combined the consolidation additive process with CNC milling and other subtractive processes to realize the ultrasonic additive manufacturing technology that integrates ultrasonic forming and manufacturing.

On September 13, 2021, solid metal3D printingExpert Fabrisonic has launched the SonicLayer X ̅ seam welder, which claims that its power is twice that of existing models on the market.
Seam welders are commonly used to join metal foils or metal sheets together for applications such as coiled tubes and joints, solar panels, battery anodes and cathodes, and connectors. According to reports, Fabrisonic’s new patented product 10,000W SonicLayer X ̅ has faster moving speed, thicker material, higher down force, and offers more material choices than other existing models.
Fabrisonic CEO Mark Norfolk said: “Increasing ultrasonic welding to 10,000 watts has expanded the possible range of metal seam welders. This includes speed increases, material width/thickness increases, and a series of new metal alloys. , Including stainless steel, Inconel, and even refractory metals.”

Fabrisonic’s UAM technology

Fabrisonic’s proprietary Ultrasonic Additive Manufacturing (UAM) technology is a hybrid metal3D printingThe process uses ultrasonic vibration to weld each layer of metal foil into a 3D shape. The resulting model can then be CNC machined to provide more complex features.
Since UAM can operate at low temperatures, it is suitable for integrated electronic devices3D printing, And can achieve high speed3D printing. Fabrisonic applied for a UAM patent in 2017 and released a SonicLayer 1200 machine based on UAM principles two years later.
Since its establishment in 2011, the company has
aviation
aerospace
The Agency (NASA) has established a variety of partnerships. It has cooperated with Lunar Innovations, an optical sensor expert, to directly3D printingGo to NASA’s fuel pipeline and start the SBIR project to combine different amorphous alloys into a corrosion-resistant multi-metal cladding.

In 2018, Fabrisonic and NASA’s Jet Propulsion Laboratory began to explore how to use UAM to produce3D printingHeat exchanger.Earlier this year, the partners announced that they used Fabrisonic’s SonicLayer 1200 to develop a more valuable satellite3D printingHeat exchanger, and decided to continue the cooperation in June to produce UAM for NASA’s spacecraft 3D printingHeat exchanger.

Recently, Fabrisonic obtained ISO 9001:2015 certification for the quality management system (QMS) behind its UAM technology. This certification is not only applicable to the quality management system, but also to the company’s UAM-related products, equipment and R&D services.

SonicLayer X ̅

In the February report of the Crystal Market Research Company, it is predicted that there will be significant development and huge growth in the suture ultrasonic metal welding machine market. Fabrisonic’s SonicLayer X ̅ seam welder is a technology based on multiple patents and over ten years of UAM experience.
According to Fabrisonic, SonicLayer X̅ is equipped with almost twice the power of competing products on the market. The seam welder has longitudinal ultrasonic waves, which can produce fully bonded solid welds, and can be used for any application that requires metal foils or plates to be joined together.

SonicLayer X̅ has a power of 10,000 watts, can weld 250 inches per minute, and can be up to one inch wide. The seam welder can handle aluminum, copper, stainless steel, nickel alloy and metal matrix composite materials, and can apply downforces of up to 10,000N. The design of SonicLayer X̅ is also more efficient, enabling more layers to be connected in one process.
SonicLayer X̅ has successfully manufactured various electrical grade foils for interconnects, batteries and flexible shunts. It is also used to weld dissimilar metal combinations such as copper/silver, copper/aluminum and aluminum/iron.
In addition to achieving high-speed production of electrical systems, SonicLayer X̅ can also be used for metal foil packaging, metal plate welding, cladding and selective reinforcement.

(Editor in charge: admin)

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